Mettle Electricals
Request Site Inspection
Engineering Execution & Grid Sanctions

Flagship Projects & Track Record

At Mettle Electricals, we deliver complex high-voltage infrastructure across India: from 33kV to 220kV EHV Transmission Lines & Substation Bays (AIS & GIS), to high-capacity underground cable networks and mission-critical statutory grid sanctions.

220 kV

Maximum System Voltage

550+ MW

Grid Evacuation Handled

100 MVA

Largest PTR Bay Executed

100%

Statutory Sanction SLA

Execution Domains

Core Project Disciplines

Specialized turnkey capability spanning air-insulated, gas-insulated, underground, and utility-scale power systems.

01

Sub-Station Bay & Transmission Lines Up to 33 kV

Turnkey engineering, procurement, line proofing, and erection of 11kV, 22kV, and 33kV switchyard bays, express overhead feeders, and transformer feeder bays.

11kV / 22kV / 33kV Feeder Bays Express Overhead Noida Airport
02

EHV Transmission Projects Up to 220 kV – AIS

Air Insulated Substation (AIS) switchyard engineering, structural gantry fabrication, busbar stringing, CT/PT/Isolator bay installation, and SLDC telemetry synchronization up to 220kV.

66kV / 132kV / 220kV AIS Switchyards Gantry Structures Sterlite Power
03

EHV Transmission Projects Up to 220 kV – GIS

High-density Gas Insulated Substation (GIS) bays, SF6 gas circuit breaker erection, compact cable sealing ends, and heavy industrial infeed integrations with zero footprint waste.

132kV / 220kV GIS SF6 Breakers Space-Constrained Bhagyalaxmi / SRJ
04

Electrical Utility & Revamping Projects

Substation modernization, bay extension, transformer capacity augmentation up to 100 MVA, retrofitting numerical protection schemes, and Discom/Transco utility line revamping.

100 MVA PTR Substation Revamp Mahagenco Siemens - RIL
05

Underground Cable Projects Up to 220 kV

Extra-high-voltage XLPE insulated underground power cable laying, trenching, horizontal directional drilling (HDD), cable jointing, GIS terminations, and sheath voltage testing.

Up to 220kV XLPE HDD River/Road 4 x 3.15 MVA HPCL Mumbai
Demonstrated Excellence

Executed Project Portfolio

Key substation, transmission, cable, and statutory clearance assignments completed for prominent industrial and government clients.

Noida International Airport IDSL • Aviation
33 kV

Noida International Airport Substation

Comprehensive turnkey design, bay integration, and transmission feed infrastructure for the 33kV dedicated power substation serving the international airport facility.

Client / Partner IDSL
Capacity / Voltage 10 MVA • 33kV S/Stn
Scope 33kV Substation Bay & Lines
HPCL Mumbai Hitech • HPCL
33 kV HT

HPCL Mumbai Terminal Cable Project

High-security underground power cable trenching, route proofing, and specialized cable laying connecting heavy refinery infrastructure under demanding corridor conditions.

Client / Partner Hitech / HPCL
Configuration 4 × 3.15 MVA Cable
Scope Underground Cable Network
Bhagyalaxmi Steels Bhagyalaxmi
132 kV GIS

132kV Gas Insulated Substation (GIS)

State-of-the-art 132kV Gas Insulated Substation (GIS) bay installation, SF6 bus duct routing, and grid infeed engineering tailored for heavy metallurgical melting operations.

Client Bhagyalaxmi
Substation Type 132kV GIS S/Stn
Scope EHV GIS Bay & Line
SRJ Peety Steels SRJ Group
132 kV GIS

SRJ 132kV GIS Substation & EHV Bay

High-voltage gas-insulated substation execution ensuring uninterrupted, harmonic-resistant electrical infeed for steel rolling mills and electric arc furnace operations.

Client SRJ Peety Steels
Substation Type 132kV GIS S/Stn
Scope EHV GIS Infrastructure
Sterlite Power Sterlite Power
132 kV AIS

Sterlite 132kV AIS Substation (2 × 15 MVA)

Dual-transformer Air Insulated Substation (AIS) switchyard layout, civil foundations, gantry assembly, transformer bay erection, and complete SLDC integration.

Client Sterlite
Capacity 2 × 15 MVA (30 MVA)
Scope 132kV AIS Substation & Line
Mahagenco Utility Mahagenco
132 kV EHV

Mahagenco 132kV Substation Revamping

Comprehensive revamping and modernization of existing Maharashtra State Power Generation (Mahagenco) 132kV substation bay, breaker retrofits, and protection overhaul.

Client / Partner Hitech / Mahagenco
Rating 132kV S/Stn Revamping
Scope Utility Substation Modernization
Siemens SIEMENS
132 kV EHV

Siemens - RIL 132kV Substation Revamping

Turnkey switchgear revamping, protection scheme upgrades, and bay engineering executed for Reliance Industries Limited under Siemens consortium standards.

Client Consortium Siemens • RIL
Rating 132kV Substation
Scope EHV Revamping & Commissioning
Samvijay Samvijay
100 MVA PTR

Samvijay 100 MVA Power Transformer Bay

Extra-heavy electrical engineering for a 100 MVA Power Transformer (PTR) bay, high-capacity busbar installation, surge protection, and transmission interlock systems.

Client Samvijay
Transformer Size 100 MVA PTR
Scope EHV Transformer Bay & Line
Sterlite Power Statutory
132 kV Approvals

Sterlite 132kV Substation Statutory Clearances

Complete end-to-end statutory liaison: CEI Form A/B safety verification, MSETCL synchronization sanction, and official charging clearance for 2 × 15 MVA transformers.

Client Sterlite
Rating 132kV • 15 MVA × 2
Authority Clearances CEI, MSETCL & DISCOM
JSW Group JSW Group
220 kV EHV

JSW 220kV Grid Connectivity & Statutory Approvals

Massive 220 kV extra-high-voltage power evacuation sanction, system load flow approval, and multi-agency regulatory liaison for dual 50 MVA transformer infrastructure (100 MVA total).

Client JSW Motors / JSW
Capacity 220 kV • 50 MVA × 2 (100 MVA)
Scope EHV Grid Sanction & Approvals
MSEDCL Grid MSEDCL Grid EPC
33 kV Line

33kV Transmission Line & Substation Approvals

Complete pre-construction due diligence, route proofing, ROW highway crossing sanctions, and CEI safety charging permits for a 33kV dedicated transmission line and switchyard.

Domain Turnkey EPC Partner
System 33kV Line & Substation
Scope Pre-construction, ROW & CEI
Healthcare Infrastructure 33 kV + DG Sets

Cancer Hospital 33kV Line & 4MW DG Charging

Critical life-safety power clearance for a regional cancer hospital: 33kV express feeder sanction plus statutory CEI inspection and charging approvals for two 2 MW backup DG sets (4 MW total).

Client Regional Cancer Hospital
Capacity 33kV Feed + 2 MW × 2 DG Sets
Clearances MSEDCL Express Feed & CEI DG Charging
Institutional Trust

Trusted by Industrial & Infrastructure Leaders

Our project consultants and liaison engineers work alongside India's foremost EPCs, utilities, and conglomerates.

Siemens Energy EHV Substation Revamping
Reliance Industries Limited 132kV Substation Modernization
Hindustan Petroleum Corporation Ltd Underground Cable Network
JSW Group 220kV Grid Sanction (100 MVA)
Sterlite Power 132kV AIS Substation & Bay
Maharashtra State Power Generation Utility Substation Revamping
Noida International Airport 33kV Airport Substation Bay
SRJ Peety Steels 132kV GIS Substation
Bhagyalaxmi Steels 132kV GIS Bay & Line
Samvijay Industrial Group 100 MVA PTR Substation Bay
MSETCL Mahatransco EHV State Grid Approvals
MSEDCL Mahavitaran DISCOM Sanction & Liaison

Planning a Substation, Transmission Line, or EHV Sanction?

Leverage our proven track record across 33kV to 220kV projects. Connect directly with our Senior Project Management Consultants at our Chhatrapati Sambhajinagar Headquarters.

Submit Project Scope → Direct Liaison Desk: +91 99702 92720